Case Study

Wisconsin Dairy Lagoon Trial: 37% More Plant-Available Nitrogen and Higher Manure Fertilizer Value with Pit Puck Tablets

Lab analysis of a Wisconsin dairy lagoon before and after Pit Puck manure pit tablets showed plant-available nitrogen rise from 172.4 to 237.0 lbs per acre at a 20,000 gallon application rate, a gain of 64.6 lbs and a 37% increase, with potassium up 71.6 lbs per acre and phosphorus down 13.4 lbs per acre, which frees up application room under the farm's nutrient management plan. Sludge, surface scum, and odor all dropped over the same period.

+64.6
lbs plant-available N per acre
+71.6
lbs potassium per acre
-13.4
lbs phosphorus per acre

Results at a glance

Per acre at 20,000 galUntreated baselineAfter Pit PuckChange
Plant-available nitrogen172.4 lbs237.0 lbs+64.6 lbs (+37%)
Potassium (K2O)363.2 lbs434.8 lbs+71.6 lbs (+20%)
Phosphorus (P2O5)230.0 lbs216.6 lbs-13.4 lbs, more application room
Sludge, scum, odorHeavy buildupSubstantially reducedEasier agitation and pump-out

The challenge

A Wisconsin dairy stored liquid manure in a lagoon and spread it as fertilizer on its own ground. Two problems ran together. The lagoon had heavy sludge on the floor and a scum layer on the surface, which drove odor and made agitation and pump-out harder every time the farm emptied it. At the same time the manure was not worth much agronomically: lab analysis showed low plant-available nitrogen and potassium, while the phosphorus concentration was high enough to cap how many gallons per acre the farm was allowed to apply under its nutrient management plan. That cap is the real constraint on most dairies, because it decides how many acres a lagoon has to cover. The farm wanted the lagoon to handle better and the slurry coming out of it to carry more fertilizer value per gallon.

What we did

Pit Puck went into the lagoon as a drop-in tablet. It is a high-CFU microbial tablet carrying the same Animal Waste Treat bacteria used in liquid form, built for manure pits and lagoons running under mixed aerobic and low-oxygen conditions. The tablets sink and dissolve on their own, so no mixing, dosing gear, or extra labor was involved. The bacteria digest manure solids, which is what thins the sludge layer and the surface crust. To measure the agronomic side, a baseline sample of the untreated lagoon manure was sent for nutrient analysis and compared against a sample drawn after Pit Puck use. Both results were converted to pounds per acre at the farm's working application rate of 20,000 gallons per acre, which is the number that actually matters when writing a spreading plan. One honest limit applies: the pre-treatment sample is a baseline, not an untreated control lagoon running in parallel, so this is a before-and-after rather than treated versus untreated.
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Before treatment: heavy sludge on the lagoon floor and a scum layer across the surface, with 172.4 lbs of plant-available nitrogen per acre at 20,000 gallons.
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Before treatment: heavy sludge on the lagoon floor and a scum layer across the surface, with 172.4 lbs of plant-available nitrogen per acre at 20,000 gallons.

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After Pit Puck: less sludge, less scum, lower odor, and 237.0 lbs of plant-available nitrogen per acre, a 37% gain in manure fertilizer value.
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After Pit Puck: less sludge, less scum, lower odor, and 237.0 lbs of plant-available nitrogen per acre, a 37% gain in manure fertilizer value.

The results

Plant-available nitrogen went from 172.4 to 237.0 lbs per acre, a gain of 64.6 lbs and a 37% increase at the same 20,000 gallon rate. Potassium rose from 363.2 to 434.8 lbs per acre, up 71.6 lbs or 20%. Phosphorus fell from 230.0 to 216.6 lbs per acre, down 13.4 lbs, which matters because phosphorus is what caps application rates under a nutrient management plan, so a lower figure buys the farm more room per acre. Sulfur also declined, from 58.4 to 52.6 lbs per acre. Alongside the nutrient shift, the lagoon carried less sludge and less surface scum, and odor during storage and agitation dropped noticeably. For a dairy, that combination is worth real money twice: easier pump-out, and more nitrogen and potassium delivered per gallon of manure already being spread.

The data

Plant-available nitrogen
lbs/acre
172.4
237.0
37% more plant-available nitrogen, a gain of 64.6 lbs per acre at a 20,000 gallon application rate
Potassium (K2O)
lbs/acre
363.2
434.8
20% more potassium, a gain of 71.6 lbs per acre at the same application rate
Phosphorus (P2O5)
lbs/acre
230.0
216.6
13.4 lbs less phosphorus per acre, which frees up application room under a nutrient management plan
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Download the complete case study (PDF)

Frequently asked questions

Is cow manure a good fertilizer?

Liquid dairy manure is a real fertilizer, but its value swings widely with how the storage is managed. In this Wisconsin lagoon, the same manure carried 172.4 lbs of plant-available nitrogen per acre before treatment and 237.0 lbs after, at an identical 20,000 gallon rate. Same lagoon, same farm, 64.6 more pounds of nitrogen per acre.

How much nitrogen is in liquid dairy manure?

It depends on the herd, the ration, dilution, and how well the storage is digesting. The useful figure is plant-available nitrogen at your actual application rate, not total nitrogen. This farm measured 11.85 units of nitrogen after treatment, which works out to 237.0 lbs per acre at 20,000 gallons, against 172.4 lbs from the untreated baseline sample.

How do you increase the nutrient value of manure?

Most of the gain comes from getting the storage biologically active so solids break down and the slurry going out the pump is more consistent. Adding a microbial tablet to this lagoon lifted plant-available nitrogen 37% and potassium 20% per acre, without changing the herd, the ration, or the spreading rate.

Why does phosphorus limit manure application rates?

Nutrient management plans generally cap manure by the phosphorus a crop can take up, since excess phosphorus runs off into surface water. Nitrogen is usually the nutrient you want more of, so a high phosphorus concentration forces you to spread thin and cover more acres. Here phosphorus dropped 13.4 lbs per acre while nitrogen climbed, which moves the ratio in the direction a planner wants.

Is a baseline sample the same as a control?

No, and the difference matters. A control is a second, untreated lagoon or parallel stream measured over the same period. A baseline is simply the same lagoon sampled before treatment started. This trial has a baseline, not a control, so changes from settling, temperature and loading over the treatment period cannot be separated from the treatment itself.

Do manure pit additives actually work?

The honest test is whether anything measurable changes. On this farm two things did: the lab numbers on the manure moved substantially, and the physical condition of the lagoon improved, with less sludge, less surface scum, and lower odor during storage and agitation. Results vary with lagoon size, loading, and temperature.

How do you reduce sludge and crust in a manure lagoon?

Sludge and crust are undigested solids, so the fix is biological: give the storage enough of the right bacteria to keep breaking those solids down instead of letting them settle and mat. This lagoon carried noticeably less sludge and scum after treatment, which is what makes agitation and pump-out faster.

How do you apply a manure pit tablet?

You drop it in. The tablets sink and dissolve on their own, delivering bacteria straight into the manure with no mixing, no dosing equipment, and no change to your handling routine. That is the practical reason producers use the tablet format instead of a liquid on pits and lagoons.

How often should you test manure before spreading?

Test often enough that your spreading plan reflects what is actually in the storage, which for most operations means at least annually and again after any change in management. This trial is a good illustration of why: the same lagoon produced materially different nitrogen, potassium, and phosphorus numbers over the treatment period.

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Product used in this trial

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